10.2 Taking out of operation for more than 12 months


When making inquiries or ordering spare parts, the following data should be specified:
1.0 Turbocharger type
2.0 HT number

3.0 Description and part number
Our service stations and agents accept orders for spare parts.
- If special variants/cases are not addressed in these general instructions, contact an official ABB Turbo Systems Ltd. service station or an ABB agent.

Spare-parts set


NOTE

Check mothballed turbochargers yearly for corrosion. In the event of rust, clean and renew the corrosion protection.

Spare-parts set (97070) is required for the work described in this manual. The parts included in the spare-parts set are only available as part of the complete set.

Spare parts set (97070)


Quantity

Description
Part number
1
Spare-parts set
97070
2
Hexagon head screw
42059 / 42064
2
Verbus washer
42058 / 42063
15
Hexagon head screw
61044 / 61056 / 61059
15
Verbus washer
61043 / 61057 / 61058
3
Hexagon nut
61037
1
Gasket
42041
1
Gasket
42045
1
O-ring gasket
42012
2
O-ring gasket
77005 / 77006
1
O-ring gasket
86506


CAUTION

All spare parts that have been ordered with the turbocharger should be kept complete and serviceable.
- Rusty parts should be carefully cleaned and greased.


- Dispose of parts that have been exchanged and are no longer usable in a technically and environmentally compatible manner.
          1. Purpose of the manual
          2. Layout and function
          3. Correct use of the turbocharger
          4. Essential information
          5. Abbreviations and symbols
          6. Turbocharger rating plate
          1. Basic safety instructions
          2. General safety instructions
          3. Special safety instructions
          4. Safety instructions and hazard protection
          5. Warnings on the turbocharger
          1. Oil supply
          2. Inspection work
          3. Putting into operation after laying up
          1. Servicing work
          2. Monitoring
          3. Emergency mode TPL..VA
          4. Surging of turbocharger
          5. Contact with rotating parts
          6. Shutting the engine down
          1. Foreword to MaintenanceServicing work
          2. Cleaning the filter silencer
          3. Cleaning the compressor during operation
          4. Cleaning turbines and guide blades in operation
          1. Possible remedies for failures
          1. Turbocharger weights
          2. Remove the turbocharger
          3. Installing the turbocharger
          1. Module weights
          2. Remove filter silencer/air suction branch and compressor casing
          3. Removing cartridge group
          4. Axial clearance
          5. Disassembling and assembling the turbine diffuser
          6. Dismantle the VTG unit together with the gas inlet casing
          7. Installing the VTG unit and gas inlet casing
          8. Installing the cartridge group
          9. Install filter silencer/air suction branch and compressor casing
          10. Table of tightening torques
          1. Possibilities for emergency repair
          2. Fitting the cover plate
          3. Blocking the inlets and outlets
          4. Bypass the turbocharger
          1. Taking out of operation for up to 12 months
          2. Taking out of operation for more than 12 months
          1. Ordering spare parts
          2. Directory of part numbers
          3. General view of turbocharger
          4. General view of cartridge group
          5. General view of VTG unit




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