1.6 Turbocharger rating plate


Operational limits
1.0  Turbocharger operational limits at engine overload (110 %). In test rig operation only, unless otherwise agreed with the engine manufacturer.
2.0  Turbocharger operational limits in service.

Recommended replacement periods / exchange intervals for turbocharger components
3.0  Replacement interval for the plain bearings in 1000 h
4.0  Exchange interval for the compressor in 1000 h (no data for 100,000 h)
5.0  Exchange interval for the turbine in 1000 h (no data for 100,000 h)

Additional specifications:
6 Customer part number
7 Field for special design designation
8 Weight of the turbocharger in kg
9 CE = Conformité Européenne
10 Turbocharger type
11 Series number
12 Year of construction of the turbocharger

Explanations of the rating plate
The recommended exchange intervals and the corresponding operation limits are defined together with the engine builder. These specifications are system-specific.

CAUTION

Work on mechanical components, such as bearings or rotors, must only be performed by qualified fitters from an official service station Continuous running above the indicated nBmax, tBmax values may considerably reduce the recommended exchange intervals. In such cases, we recommend you contact the nearest official service station of ABB Turbo Systems Ltd.
of ABB Turbo Systems Ltd.!

nMmax , tMmax normally apply only when running at overload (110 %) during trials on the engine test bed. These limits may also be permitted in service for special applications. The operation over nMmax , tMmax is not permitted.

Non-compliance with the recommended exchange intervals may increase the risk of unpredictable component failure.


          1. Purpose of the manual
          2. Layout and function
          3. Correct use of the turbocharger
          4. Essential information
          5. Abbreviations and symbols
          6. Turbocharger rating plate
          1. Basic safety instructions
          2. General safety instructions
          3. Special safety instructions
          4. Safety instructions and hazard protection
          5. Warnings on the turbocharger
          1. Oil supply
          2. Inspection work
          3. Putting into operation after laying up
          1. Servicing work
          2. Monitoring
          3. Emergency mode TPL..VA
          4. Surging of turbocharger
          5. Contact with rotating parts
          6. Shutting the engine down
          1. Foreword to MaintenanceServicing work
          2. Cleaning the filter silencer
          3. Cleaning the compressor during operation
          4. Cleaning turbines and guide blades in operation
          1. Possible remedies for failures
          1. Turbocharger weights
          2. Remove the turbocharger
          3. Installing the turbocharger
          1. Module weights
          2. Remove filter silencer/air suction branch and compressor casing
          3. Removing cartridge group
          4. Axial clearance
          5. Disassembling and assembling the turbine diffuser
          6. Dismantle the VTG unit together with the gas inlet casing
          7. Installing the VTG unit and gas inlet casing
          8. Installing the cartridge group
          9. Install filter silencer/air suction branch and compressor casing
          10. Table of tightening torques
          1. Possibilities for emergency repair
          2. Fitting the cover plate
          3. Blocking the inlets and outlets
          4. Bypass the turbocharger
          1. Taking out of operation for up to 12 months
          2. Taking out of operation for more than 12 months
          1. Ordering spare parts
          2. Directory of part numbers
          3. General view of turbocharger
          4. General view of cartridge group
          5. General view of VTG unit



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2 comments:

  1. hey...great informative post..
    this post is a great help for me to understand about Turbocharger..
    Thanx.. :)

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