2.2 General safety instructions


The instructions listed here are designed to ensure your safety and to promote safe handling of the turbocharger and its associated operating materials.

WARNING
The following safety instructions must be followed when operating and when working on the turbocharger

·1.0 Do not work on the turbocharger if you are under physical or mental stress.

·2.0 Wear protective clothing at all times.

-Helmet 
-Ear protection  
-Protective  
-Glasses  
-Protective suit 
-Oil and petrol resistant gloves 
-Protective shoes

·3.0 Attach individual parts and a larger component module carefully to suitable hoists/lifting devices which are in technically perfect condition and which have adequate load-bearing capacity.
·4.0 Do not stand under suspended loads.
·5.0 If welding work is to be carried out above the turbocharger, the air filter must be covered to prevent damage to the filter mat.
·6.0  When working on the turbocharger, be aware of the risk of it falling.
·7.0    For overhead assembly work, use the steps and platforms provided for this purpose.


          1. Purpose of the manual
          2. Layout and function
          3. Correct use of the turbocharger
          4. Essential information
          5. Abbreviations and symbols
          6. Turbocharger rating plate
          1. Basic safety instructions
          2. General safety instructions
          3. Special safety instructions
          4. Safety instructions and hazard protection
          5. Warnings on the turbocharger
          1. Oil supply
          2. Inspection work
          3. Putting into operation after laying up
          1. Servicing work
          2. Monitoring
          3. Emergency mode TPL..VA
          4. Surging of turbocharger
          5. Contact with rotating parts
          6. Shutting the engine down
          1. Foreword to MaintenanceServicing work
          2. Cleaning the filter silencer
          3. Cleaning the compressor during operation
          4. Cleaning turbines and guide blades in operation
          1. Possible remedies for failures
          1. Turbocharger weights
          2. Remove the turbocharger
          3. Installing the turbocharger
          1. Module weights
          2. Remove filter silencer/air suction branch and compressor casing
          3. Removing cartridge group
          4. Axial clearance
          5. Disassembling and assembling the turbine diffuser
          6. Dismantle the VTG unit together with the gas inlet casing
          7. Installing the VTG unit and gas inlet casing
          8. Installing the cartridge group
          9. Install filter silencer/air suction branch and compressor casing
          10. Table of tightening torques
          1. Possibilities for emergency repair
          2. Fitting the cover plate
          3. Blocking the inlets and outlets
          4. Bypass the turbocharger
          1. Taking out of operation for up to 12 months
          2. Taking out of operation for more than 12 months
          1. Ordering spare parts
          2. Directory of part numbers
          3. General view of turbocharger
          4. General view of cartridge group
          5. General view of VTG unit


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