2.4 Safety instructions and hazard protection-(part-1)


Associated hazards may arise during operation of and work on the turbocharger:

from the turbocharger and its accessories.
from the operating materials used.
due to failure to comply with the safety instructions.
from inadequate performance of maintenance and inspection work.


Mechanical influences

WARNING

Mechanical influences can cause serious injury or even fatal injury.

 
Personal injury
Unconsciousness and injury due to:
1
crushing
8
knocking
2
shearing
9
stabbing
3
cutting
10
rubbing
4
winding
11
slipping
5
smashing
12
tripping
6
drawing in
13
falling
7
Escape of liquids under high pressure and / or at high temperature

Causes
·         sharp edges, pointed parts
·         crush, shear and winding areas
·         fragmentation / ejection of parts
·         fracture or rupture of parts due to overload
·         Elastic elements (springs), liquids and / or gases under pressure/in a vacuum
·         slippery, oily work area, obstacles on the floor

Protective measures
·         Wear leather protective gloves
·         Wear close-fitting protective clothing
·         Tie up long hair and beards (wear hair protection)
·         Wear face and eye protection
·         Wear protective shoes
·         Keep floor, equipment and the turbocharger clean
·         Ensure the availability of oil absorbing materials and have oil collector basins ready or in position
·         Eliminate leaks



          1. Purpose of the manual
          2. Layout and function
          3. Correct use of the turbocharger
          4. Essential information
          5. Abbreviations and symbols
          6. Turbocharger rating plate
          1. Basic safety instructions
          2. General safety instructions
          3. Special safety instructions
          4. Safety instructions and hazard protection
          5. Warnings on the turbocharger
          1. Oil supply
          2. Inspection work
          3. Putting into operation after laying up
          1. Servicing work
          2. Monitoring
          3. Emergency mode TPL..VA
          4. Surging of turbocharger
          5. Contact with rotating parts
          6. Shutting the engine down
          1. Foreword to MaintenanceServicing work
          2. Cleaning the filter silencer
          3. Cleaning the compressor during operation
          4. Cleaning turbines and guide blades in operation
          1. Possible remedies for failures
          1. Turbocharger weights
          2. Remove the turbocharger
          3. Installing the turbocharger
          1. Module weights
          2. Remove filter silencer/air suction branch and compressor casing
          3. Removing cartridge group
          4. Axial clearance
          5. Disassembling and assembling the turbine diffuser
          6. Dismantle the VTG unit together with the gas inlet casing
          7. Installing the VTG unit and gas inlet casing
          8. Installing the cartridge group
          9. Install filter silencer/air suction branch and compressor casing
          10. Table of tightening torques
          1. Possibilities for emergency repair
          2. Fitting the cover plate
          3. Blocking the inlets and outlets
          4. Bypass the turbocharger
          1. Taking out of operation for up to 12 months
          2. Taking out of operation for more than 12 months
          1. Ordering spare parts
          2. Directory of part numbers
          3. General view of turbocharger
          4. General view of cartridge group
          5. General view of VTG unit



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