8.2 Remove filter silencer/air suction branch and compressor casing


NOTE

Not all tools are identified with a part number. The identification of the tools is ensured with the tools list (included in the toolbox).


- Disconnect all air ducts in accordance with the engine manufacturer’s instructions.
- Loosen and remove the sealing air pipe between compressor casing (72000) and VTG unit (56100).
- Remove the insulating shell.

Filter silencer and compressor casing removal
 
- Release nuts (72027) and remove the silencer/air suction branch.

If necessary
- Remove studs (72026).

 
- Reuse 2 studs (72026) for securing the lifting device (90190).
- Fit lifting device and shackle (90195) on the 2 studs according to the above illustration with the nuts (72027).
- Compressor casing (72000) secured on the lifting equipment, not complete, press off only slightly.
- Fit second shackle (90195) and secure to lifting equipment.
- Now completely press off the compressor casing (72000) evenly with the three press-off nuts     (61037) and withdraw.

 
- Turn the compressor casing over and place it on a shim.

NOTE

Ensure that the shim does not slip.
- Only allow the compressor casing to rest on flange (F)!
- Check shim and adjust as necessary.
 
- Remove screw (72002) and lift out diffuser (79000).
- Fit ring bolts (90230) and lift out insert wall (77000).
- Remove O-ring gaskets (77005 & 77006).


          1. Purpose of the manual
          2. Layout and function
          3. Correct use of the turbocharger
          4. Essential information
          5. Abbreviations and symbols
          6. Turbocharger rating plate
          1. Basic safety instructions
          2. General safety instructions
          3. Special safety instructions
          4. Safety instructions and hazard protection
          5. Warnings on the turbocharger
          1. Oil supply
          2. Inspection work
          3. Putting into operation after laying up
          1. Servicing work
          2. Monitoring
          3. Emergency mode TPL..VA
          4. Surging of turbocharger
          5. Contact with rotating parts
          6. Shutting the engine down
          1. Foreword to MaintenanceServicing work
          2. Cleaning the filter silencer
          3. Cleaning the compressor during operation
          4. Cleaning turbines and guide blades in operation
          1. Possible remedies for failures
          1. Turbocharger weights
          2. Remove the turbocharger
          3. Installing the turbocharger
          1. Module weights
          2. Remove filter silencer/air suction branch and compressor casing
          3. Removing cartridge group
          4. Axial clearance
          5. Disassembling and assembling the turbine diffuser
          6. Dismantle the VTG unit together with the gas inlet casing
          7. Installing the VTG unit and gas inlet casing
          8. Installing the cartridge group
          9. Install filter silencer/air suction branch and compressor casing
          10. Table of tightening torques
          1. Possibilities for emergency repair
          2. Fitting the cover plate
          3. Blocking the inlets and outlets
          4. Bypass the turbocharger
          1. Taking out of operation for up to 12 months
          2. Taking out of operation for more than 12 months
          1. Ordering spare parts
          2. Directory of part numbers
          3. General view of turbocharger
          4. General view of cartridge group
          5. General view of VTG unit



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