8.8 Installing the cartridge group



- Remove cover from the oil connector.
- Check the lifting equipment and secure it to the bearing casing (42001) so that the cartridge group is hanging straight.
- Remove supports (90450) and carefully insert cartridge group.
- Tighten screws (61035) evenly.

NOTE

Smear all screws in and on the gas outlet casing with Anti Scuff Paste 868 from SPANJAARD.


CAUTION

If the blades on the rotor have too little or no clearance, this may damage the blades and the casing.
- By turning the rotor, check that the turbine blades do not touch the turbine diffuser.

- Remove lifting equipment.


If provided
- Connect cable to line amplifier (86525).
- Screw in the speed measuring transmitter (86505) with O-ring gasket (86506) and connect cable (86515).
- Fit O-ring gasket (42012).
- Fit all oil lines in accordance with the engine manufacturer's instructions.

CAUTION

Work that exceeds the scope of the description in this chapter must only be performed by a trained fitter from an official ABB Turbo Systems service station.


          1. Purpose of the manual
          2. Layout and function
          3. Correct use of the turbocharger
          4. Essential information
          5. Abbreviations and symbols
          6. Turbocharger rating plate
          1. Basic safety instructions
          2. General safety instructions
          3. Special safety instructions
          4. Safety instructions and hazard protection
          5. Warnings on the turbocharger
          1. Oil supply
          2. Inspection work
          3. Putting into operation after laying up
          1. Servicing work
          2. Monitoring
          3. Emergency mode TPL..VA
          4. Surging of turbocharger
          5. Contact with rotating parts
          6. Shutting the engine down
          1. Foreword to MaintenanceServicing work
          2. Cleaning the filter silencer
          3. Cleaning the compressor during operation
          4. Cleaning turbines and guide blades in operation
          1. Possible remedies for failures
          1. Turbocharger weights
          2. Remove the turbocharger
          3. Installing the turbocharger
          1. Module weights
          2. Remove filter silencer/air suction branch and compressor casing
          3. Removing cartridge group
          4. Axial clearance
          5. Disassembling and assembling the turbine diffuser
          6. Dismantle the VTG unit together with the gas inlet casing
          7. Installing the VTG unit and gas inlet casing
          8. Installing the cartridge group
          9. Install filter silencer/air suction branch and compressor casing
          10. Table of tightening torques
          1. Possibilities for emergency repair
          2. Fitting the cover plate
          3. Blocking the inlets and outlets
          4. Bypass the turbocharger
          1. Taking out of operation for up to 12 months
          2. Taking out of operation for more than 12 months
          1. Ordering spare parts
          2. Directory of part numbers
          3. General view of turbocharger
          4. General view of cartridge group
          5. General view of VTG unit


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